Turntable with Powered Dual Chain Conveyor
The AMS Turntable with Powered Dual Chain Conveyor can be used in a variety of applications, however, it is typically used in automated paint and stencil systems where stacks of 10 to 19 pallets are rotated while being either painted or stenciled. Once the process is completed the pallets are automatically moved on to the next station by Dual Chain Conveyor.
Features
- Type: Dula Strand Dual Chain Conveyor with Automated Turntable
- Conveyor: Dual Strand Dual Chain Conveyor
- Rollers: 2.5" Diameter Transition Rollers
- Lengths: 44" Long with Transition Rollers at Both Ends
- Rotation: 360° Degree
- Controls: Foot Pedal Controls
- Motor: 3/4 HP
- Speed: Chains @ 30 FPM
- Height: 24" to Top of Roller
Images
Triple-Function Stacker & Dispenser
The Triple-Function Pallet Stacker & Dispenser is a high speed, electric pallet stacker, destacker, and accumulator designed to integrate with automated lines. It will stack a pallet every 5 seconds. The Triple-Function Stacker & Dispenser is also a destacker and will accept an entire stack of pallets from powered infeed conveyor and dispense a single pallet every 6 seconds. In addition to being a stacker and destacker, the Triple-Function Stacker & Dispenser can also be used as an accumulator to moderate flow on an automated system stacking pallets when the line is full, letting pallets flow through when the line isn't backed up, and dispensing when needed.
Features
- Type: Pallet Stacker | Destacker | Accumulator
- Dimensions: 68" wide x 133" long
- Weight: 5,000 lbs.
- Cycle time: 720 Pallets per hour (Stacking) | 600 Pallets per hour (Destacking)
- Functions: Stacker (up to 20 Pallets High with Controls to Change Stack Count) | Destacker | Accumulator
- Capacity: Designed for 48 x 40 pallets (can be customized)
- Safety Doors: (2) Outfeed Safety Doors
- Conveyor: Dual-Chain Conveyor
- Support Walls: (3) Support Walls
- Hoist: Electrical Drive Hoist System
- Forks: Retractable Pneumatic Dogs
- Controls: PLC Controlled | Stand Alone Panel with Integration Capabilities
- Safety Features: E-Stop & Disconnect with Lock-Out Capabilities
- Electrical: 480 VAC, 3 Phase | 24v Control Voltage
- Color: Blueprint Blue
Images
Video
Hilo Bumper Stops
The Hilo Bumper Stop is designed to protect your conveyor from the forks on lifts when removing pallets from out-feed conveyor. The stops fit around the frame of the conveyor and are set to a height of about 1 inch below the conveyor height. These bumpers will save in replacement cost of conveyor and legs from careless operators.
Features
- Type: Heavy Duty Hilo Bumper Stop
- Frames: 3” x 3” Tubing
- Width: 59” Overall Width, Base on 48” Overall Conveyor
- Height: 26” Height
- Color: Safety Yellow
Images
Turntable with Gravity Conveyor
The AMS turntable with gravity conveyor can be used in a variety of applications, but is typically used in our manual paint and stencil systems where stacks of 10 to 19 pallets are rotated while being either painted or stenciled. Once that process is complete, the pallets are manually moved off of the turntable and on to the next station.
Features
- Type: Gravity roller conveyor with automated turntable
- Roller: 2.5” dia., 11ga wall tubes with 11/16” hex axle
- Centers: 3” Roll centers
- Width: 44” Between frames, 47” overall
- Length: 60” Long
- Rotation: 360° Rotation
- Motor: 1/2 HP
- Speed: 30 FPM
- Controls: Foot pedal controls & limit switch detection
Images
90 Degree Transfer System
AMS 90° Transfer System is design for high production rates coming from sort & repair systems when building space is at a premium. The 90° Transferring System can be integrated into in material handling applications, automated repair lines, wood recovery systems & Palcoat Paint Systems. The 90° Transfer is a fully automated with Micro logics controls & pallet detection.
Features
- Type: 90° Transfer W /Chain Driven Live Roller Conveyor
- Automation: Full Automation of the Pallet Transfer Conveyor
- Rakes: (2) Overhead Rakes with VFD
- Switches: Micro-switch Proximity Switches to detect Rake Presence
- Stops: (2) Pallet Stops
- Photo-Eyes: A/B 9000 Series Photo-eyes for single pallet detection at stop
- PLC: Micro Logics Processor
- Speed: 90’ Fpm
- Motor: 3/4 hp 480/ 3 phase
Images
Trash Conveyor
Our medium duty slider bed trash conveyor provides a versatile means of handling products of various sizes and shapes. This product includes weld on flat bars on both sides to keep product contained on the conveying surface. Various lengths, widths and motor sizes are available to design this product for the customer’s exact needs.
Features
- Type: Medium Duty Slider Bed Conveyor
- Width: 12” Wide
- Length: 120” Long
- Belt: Belt PVC-120 black COS
- Guard Rail: Weld on, flat bar, 1/4” x 3”, both sides
- Elevation: Begin Elev. 13”, End Elev. 13”
- Speed: 60 fpm
- Motor: 1/2 hp
- Drive: End, top right hand side
- Color: Blueprint Blue
Images
High-Speed Continuous-Flow Tipper Pallet Dispenser
This high-speed, continuous-flow tipper utilizes a concept of continuous motion which effectively eliminates reload time and increases productivity. It will dispense pallet stacks up to 20 high quickly and efficiently, and is excellent for feeding lead board removers, pallet dismantlers, and sort & repair systems.
Features
- Type: Automated High Speed Pallet Tipper
- Transfer: Transfer Platform with Sweeping Bar
- Dimensions: 14’2 Long x 48”W
- Height: 10’ 4” in the upright position
- Frame: Structural Steel Tubing
- Capacity: Pallets from 36" x 36" to 54" x 54"
- Feature: Hydraulic Actuation for indexing
- Index: Auto Indexing pusher platform
- Controls: Push Button controls
- Motor: 1/2 HP Tipper in-feed conveyor
- Motor: 2 HP Brake Motor
- Motor: 25 HP Hydraulic System
- Magazine: 20 pallets capacity standard
- Electrical: 480 Volt, 3 Phase
- Safety: Metal enclosure with access door by hydraulic unit
- Color: Blue
Images
Video
Multiple Pallet Stacking Systems
The AMS Hydraulic High Speed Multiple Stacking System is capable of stacking from 2 to 4 pallet grades and can be customized to accommodate more grades dependent upon the application. The stacking system is designed for high production rates and comes with a remote operator console mounted on a podium for pallet grading with full jog functions in the main panel. Direct Modem Communication provides extra customer service for operation and performance upgrades. Touch screen diagnostics allows quick maintenance and troubleshooting solutions.
Features
Stackers- Type: Hydraulic High Speed Stackers
- Dimensions: 70”L x 70” W x 5’ H
- Capacity: 40” x 48” x 5” Pallet
- Photo-Eyes: Discharge Back-Up-Photo-Eyes
- Counter: Pallet Load Counting Capability
- Selectors: Multiple Stack Height Selection
- Functions: Stacker jog functions & set up controls mounted in main panel
- Safety Features: 6 support bars
- Electrical: 480 3 Phase
- Type: (1) Power unit with a single pump assembly
- Power Unit: (1) 10 HP Baldor Electric Motor
- Pump: (1) 21 gpm Rexroth Variable Displacement Piston Pump (4 Stacks requires an extra pump)
- Reservoir: With gauges and filtration (2 Stacks: 30 gal, 3 Stacks: 40 gal, 4 Stacks: 80 gal)
- Isolators: Vibration isolators to minimize noise
- Frames: System framework provided with removable drip pan
- Automation: Full Automation of the pallet sortation conveyor & stackers
- Enclosure: Hoffman 60” x 38” enclosure
- PLC: Allen Bradley SLC 5/03 Processor w/ Sufficient I/O
- Modem: Direct Modem Communication
- Photo-Eyes: A/B 9000 Series Photo-eyes for single pallet detection at pallet stop
- Functions: Full Jog Function Capability for each Stacker
- Switches: Microswitch Proximity Switches to detect rake presence
- Console: Remote operator console mounted on podium for pallet grading
- Rakes: Rakes are controlled and the system stops & starts
Images
Strut System & Tool Balancers
Strut System
The strut system allows tools and balancers to be suspended directly above work areas to create an ergonomically friendly work environment. Solid struts held up by trolley beam supports provide a track for load trolleys to easily move tools throughout the work area and reducing fatigue on workers.
Tool Balancers
AMS offers heavy duty tool balancers that ergonomically help workers to stay on task and tire less quickly. The balancers allow the worker to move the suspended tool up or down with very little effort. Depending on the spring adjustment, the tool will remain in position or retract when no force is applied. With a spiral groove on a tapered drum, the winding radius is increased to match the torque buildup of the spring, thus neutralizing it and achieving a balanced condition.
Features
Strut System- Description: Strut System for Over Head Tool Balancers
- Struts: (8) 1 5/8” x 1 5/8” x 10’ Long Solid Struts
- Trolleys: (12) Load Trolley Assembly for Tool Balancers
- Caps: (8) End Caps
- Supports: (25) Trolley Beam Supports
- Joiners: (4) Straight Strut Joiners
- Type: Standard & Heavy Duty Tool Balancers
- Range: 4 lbs.-10 lbs. & 8 lbs. min. – 15 lbs
- Travel: 8’ Travel
- Weight: 7.5 lbs & 8.3 lbs
Images
P-2000 Pallet Repair Tool
The P-2000 is a heavy-duty, light weight, highly durable pallet tool specifically designed to remove damaged deck boards from pallets. It is made of case hardened steel and has a set of forks on one end and a curved chisel tip on the other end making it ideal for removing any board, nail, or wood stubble from a pallet.
Features
- Type: Pallet Tool
- Dimensions: 28"L x 3/4" shaft and 4" W head
- Weight: Approx. 20 lbs.
Images
Pop-N-Spin™ Work Table
Our Pop-N-Spin Work Table is perfect for dismantling and/or repair of pallets. The table is designed to easily spin giving builders the ability to nail directly in front of themselves at all times. The builder no longer has to reach across the table to nail the far side of the pallet. This increases productivity and greatly reduces the risk of injury.
Features
- Type: Spin Table
- Dimensions: 48”L x 48”W x 30”H
- Weight: Approx. 200 lbs.
Images
The Standard Work Table
The Standard Work Table is a heavy-duty work table designed to withstand the harsh atmosphere of pallet repair facilities. This heavy gauge steel work station is one of the most rugged available and will last many years in even the most abusive atmospheres.
Features
- Type: Work Table
- Dimensions: 48"L x 48"W x 30"H
- Weight: Approx. 350 lbs.
- Construction: 3” x 3” structural steel tubing
- Color: Blueprint Blue
Images
The Builders Table
The AMS heavy duty builders table is perfect for the dismantling and/or repair of pallets. These tables are ergonomically designed at 32” table height and a 6-1/2” pallet hold down angle. A uni-strut tool support system offers easy connection of 1 or 2 tool balancers for nail gun suspension and easy travel to eliminate lifting of the gun. A lower shelf and tool hooks are strategically located for ease of access to tools along with an air regulator for air tool connection. Options include an overhead light, tool balancer(s), shelf dividers, and electrical boxes with 480 and/or 110 volt plugs for ancillary equipment that might be used with the builders table.
Features
Standard- Type: Heavy Duty Builders Table
- Dimensions: 50”L x 50”W x 84”H
- Table Height: 32”
- Weight: Approx. 600 lbs.
- Tool Support System: (1) Unistrut Rail System
- Tool Trolleys: (2)
- Air Regulator: (1)
- Hold Down: 6 1/2” high pallet hold down angle
- Accessories: Lower Shelf & Tool Hooks
- Standard Color: Blueprint Blue
- (1) Over Head Light
- Tool Balancer(s)
- (2) Electrical boxes for 110-volt plugs
- (2) Electrical boxes for 480 volt plugs
- Lower shelf dividers 6 equal spaced
Images
Hydraulic Scissor Lift Table
AMS HLT heavy duty scissor lift tables are designed and constructed for heavy duty application under the toughest working conditions, offering years of trouble free operation. The HLT series tables are heavy duty welded construction with high speed electro hydraulics scissor lifts with capacities of 2,500 to 6,500 lbs. The scissor lift table comes with vertical travel distances of 24-48 inches with entrapped rollers along with safety striping and warning decals to meet OSHA requirements. The scissor leg rollers, both top and bottom are entrapped within the structure of the platform and base frame to ensure maximum unit stability on all four sides. This unit comes with a high pressure gear pump with check valve, relief valve, pressure compensated flow control valve, solenoid valve suction and return filters.
Features
Standard- Type: Hydraulic Operated Scissor Lift
- Capacity: 2,500 to 6,500 lbs
- Travel: 7" lowered height , 36" travel
- Platform: 48” x 48” table
- Power Unit: 1.5 hp power unit
- Operation: Foot activated controls included
- Cylinders: (2) hydraulic cylinders
- Voltage: 208 / 3-phase
- Enclosure: Nema 12 enclosure
- Paint: Safety Yellow
- Air operated lift
Images
The Wood Cart
The Wood Cart is designed for use by two builders, each having access to wood from the cart on opposing sides. There are tool holders on each side of the cart for hammers and grinding wheels. The cart has heavy duty casters for ease in moving to and from the work stations.
Features
- Type: Portable Wood Cart
- Dimensions: 48”L x 58”W x 78”H
- Weight: 600 lbs
- Casters: 6” Caster Rollers
- Shelves: (4) Shelves @ 20” with Center Dividers
- Accessories: Holder for Hammer & Grinding Wheel
- Color: Blueprint Blue
Images
Rack-N-Stack Wood Racks
Rack-N-Stack Wood Racks are highly durable all metal racks used for storing deck boards and stringers. They are made of heavy gauge steel to withstand the harsh atmosphere of pallet repair/manufacturing facilities. Rack-N-Stack Wood Racks are stackable up to 5 high, and can reduce wood storage by as much as 80%. They interface perfectly with our Trim-Trac Trim Saws, and create an aesthetically pleasing and standardized environment. They come fully assembled and painted, or in kit form with a schematic drawing for assembly.
Features
- Type: Wood Rack
- Dimensions: 50”L x 30”W x 34”H
- Weight: 75 lbs.
Images
The Brute Portable Grinder
The Brute is a heavy duty grinder with extra wide throat, large diameter shaft and bearings. The horizontal in-feed system features a 40 inch diameter, powered feed roll with dual hydraulic drives; the system allows batch loading of hard to grind material. The grinder itself is a heavy duty unit; it features a 34” x 56” rotor, 8” diameter shaft, replaceable tip rigid hammers, and automatic in-feed control for nonstop grinding. The Brute also is equipped with a fluid clutch with remote push button engagement for ‘soft start’ and shock overload protection. The out feed conveyor has a magnetic head pulley.
Features
- Type: Heavy Duty Portable Grinder
- Dimension: 13’-6”H x 102”W x 48’L
- Construction: Heavy duty steel housing
- Diesel: 500 HP diesel engine
- Tank: 250-300 gallon fuel tank
- In-feed Conveyor: 56” x 18’, includes 10-15HP hydraulic drive
- Discharge Conveyor: 48” x 45’, includes a 5-7.5HP hydraulic drive
- Rotor: 34” dia. x 56” wide fully machined rotor
- Trailer: Heavy duty tandem axle
- Controls: Remote radio control, includes e-stop
Images
Cresswood Recycling Systems EF-60A
The Cresswood Recycling Systems EF-60A is a very large yet general purpose grinder with the added efficiency of a horizontal fed grinder. They are designed for pallet companies, large furniture manufacturers and other companies wishing to dispose of whole pallets, cants or slabs up to 7+” thick and 72” wide. They are also able to handle very long strips right off straight line rip or gang saws and can reduce skeletons from a router. Ideal for size reduction, the EF’s throughput can be optimized for your application with the choice of screens, cutters, cutter placement, and rotor selection for companies needing greater output with smaller sized end product.
Features
- Type: Horizontal End Feed Grinder
- Floor Area: 96.5” x 190”
- Construction: 1” Steel plated reinforced with heavy duty channels
- In-feed Conveyor: 12’ Vibrating conveyor included with grinder
- Discharge Conveyor: Screw auger with controls and air discharge available
- Rotor: 16” dia. X 60” long with 4.5” dia. shaft
- Processing Rate: 2,000 - 15,000 lbs./hr. depending upon material, screen size and horsepower
Images
Cresswood Recycling Systems HF-60-75AL
The Cresswood Recycling Systems HF-60-75AL Low RPM Grinder will reduce your pallet material to a 1 1/4” minus product, at a capacity of approx. 2,000-14,000 lbs per hour. The HF-60-75AL Grinder offers numerous processing advantages. Accumulated material can be batch-fed in the 4 cu yd hopper. A hydraulically driven ram crushes the material against a 16” dia. x 60” wide rotor with two row premium flat 1 1/4” inserts. Operating at approx. 150 rpm, the grinder provides effective reduction with low noise, low dust, low HP, and unattended operation.
Features
- Type: Low RPM Grinder
- Floor Area: 100” x 150”
- Weight: 17,500 lbs
- Motor: 75 HP drive motor with gear reducer
- Power Unit: 10 Hp hydraulic motor for ram feed and cylinder
- Rotor: 16” Dia. rotor assembly w/hardened steel cutter teeth
- Hopper: 60” Wide feed hopper
- Construction: Rugged Steel Structural Frame
- Electrical: 480/3 Phase
- Control Package: UL Listed
- Load Sensor
- PLC Controller
- Hour Meter
- Digital Cutter head Amp Meter
- Auto Reverse at Startup (to prevent lockup)
Images
Mold Prevention Spray Booth System I
The AMS Mold Prevention System I is designed to inhibit mold growth on your pallet inventory. The system is design to go inline with a Viking Nailing Machine or as a stand alone unit. We have teamed up with X-M Industries, to develop a booth that would be capable of spraying E-Fusion-RTU treatment on pallets. We've design the system to give you 100% coverage on your pallets while lower your labor cost.
Features
- Description: Mold Prevention Spray Booth System
- In-feed: Designed to integrate with a Viking Nailing system
- Booth: 90” wide x 65” tall x 48” Long
- Pallet range: 72” pallet down to a 36”
- Reservoirs: (1) 200 Gallon Tank & (1) 120 Gallon Reclaim
- Nozzle: 6 sprayers dispense treatment by means of negatively charged ions to all surfaces of the pallet
- Metering & Dispensing System: Included
- Filtration System: Included
- Exhaust System: Included
- Controls: PLC touch screen
Images
The Tres Three Head Pallet Dismantler
The Tres is a high volume three headed pallet dismantler capable of quickly and efficiently disassembling a pallet in two easy strokes using a single operator. It is ruggedly constructed, reliable, and low maintenance. The Tres is designed for ease of operator handling allowing easy access to the table for positioning and flipping the pallet for disassembly. The operator touches the pallet only: disassembled components are automatically removed. The Tres yields more pieces per man than any other dismantler on the market.
Features
Standard- Type: Three Head Pallet Dismantler
- Dimensions: 14’L x 8’W x 39”H
- Table Dimensions: 56”L x 74”W x 34”H
- Weight: Approx. 5000 lbs.
- Cycle time: 5 seconds
- Capacity: Pallets from 34”-51”W & 63” long, will do 3/8” to 1” decking
- Power Unit (Main): 15 horsepower
- Power Unit (Stringer roller): ½ horsepower
- Power Unit (Conveyor): ½ horsepower
- Electrical: 480/3 Phase
- Flip assist cylinder
- Stringer conveyor
- Stringer table
Images
Video
Sonic Press 2000 Pallet Plater
The Sonic Press is a heavy duty, dual cylinder pallet plater capable of applying a pair of plates to a pallet in 1.2 seconds. The Sonic Press was designed with operator ease of handling in mind. It can be operated from either side of the machine and has a special compact table design to better enable the operator to move around it. The optional ball transfer table can also be added to further increase operator ease of handling.
Features
- Type: High Speed Pallet Plater
- Dimensions: 109”L x 60”W x 54.5” H
- Table Height: 34” High
- Weight: 1400 lbs
- Cycle Time: 1.2 seconds
- Cylinders: (2) Parker Hydraulic Cylinders 2” stroke
- Opening Size: 1” up to 5 1/4”
- Magnetic Heads: (2) magnetic heads
- Hold Down: Pneumatic hold down
- Safety Features: Double palm activation anti tie down feature
- Power Unit: 7.5 Hydraulic Unit
- Control Panel: NEMA 12, 20 x 20 control panel with disconnect & motor starter
- Electrical: 480 volt / 3 phase
Images
Roundtable Board Accumulator
The Roundtable is a heavy duty circular board accumulator. It is designed to accumulate deck boards/stringers from any type of conveyor and slowly turn to allow an operator to pick the boards off and sort them into their proper sizes and classifications. The Roundtable is a vital part of any wood recovery system.
Features
- Type: Round Table
- Dimensions: 3/16” thick x 8’ , 10’, 12’ x 30” H
- Weight: Approx. 1000lb
- Height: 30” Top of Table
- Rotation: 2 ½ rpm
- Capacity: 1000 Deck Boards / Stringers
- Foundation: Structural Steel frame base with flange bearing & greaser
- Safety Features: All pinch points are located under the table
- Power Unit: ¾ HP
- Controls: (1) NEMA 12, 6 x 8 control box with motor starter & overload
Images
Video
Quick Connect Stringer Splicer
The Quick Connect Stringer Splicer is a high speed platter capable of splicing two random length stringers together for future use as a pallet component. The Quick Connect utilizes a 5 HP and fast action dual cylinders that give it a 1.2 second cycle time. It will plate stringers from 5 inches to 48 inches together using 3” x 3” plates.
Features
- Type: Stringer Splicer
- Dimensions: 32”L x 40”W x 36”H
- Weight: 600 lbs.
- Cycle time: 1.2 seconds
- Safety Features: Double palm activation utilizing an anti tie down feature
- Stringer Size: 1 1/4” to 3” thick, any length
- Adjustment devise: (2) Manual adjustment devise to set board thickness
- Cylinders: (2) Parker Hydraulic cylinders with 1 “ stroke
- Magnetic Heads: (2) removable magnetic heads with locking pins
- Power Unit: 5 HP Hydraulic Unit with 10 gallon tank
Images
Video
Hammer Stringer Unstubber
The Hammer Stringer Unstubber is a high speed unit designed to remove nail stubble from both stringers and plugs. It is equipped with a Programmable Logic Controller which measures the stringer with an infrared photo electric eye. The stringer is then automatically aligned on the mechanized roller conveyor and accurately positioned for unstubbing. When the compression cycle is complete and all nail stubble has been pressed down flush with the wood’s surface, the stringer is exhausted from the machine.
Features
- Type: Hammer Stringer Unstubber
- Dimensions: 120”L x 60”W x 48”H
- Weight: Approx. 1500 Lbs.
- Cycle time: 4 seconds
- Capacity: Stringer lengths 17” to 50”
- Safety Features: Photo Eye safety system, heavily guarded, E-stop
- Power Unit: 10 horsepower
- Electrical: 480/3 Phase, single phase extra
Images
1050 Vertical Pallet Washer
The 1050 Vertical Pallet Washer utilizes a manual feed system and the production depends on the operators efficiency. The operator manually loads one pallet onto the conveyor at a time. The Wash Cycle time is determined by the speed the pallets are pushed through the machine. The pallets are manually removed at the discharge side. With additional automation the estimated production output is between 150 and 250 pallets per hour depending on pallet specifics.
Features
- Type: Vertical Pallet Washer
- Dimensions: 240” x 48” x 117”
- Weight: 2980 lbs
- Tank Size: 300 Gallons, 7 GA Steel
- Pump: 15 HP @ 120 GPM, 110 PSI; 480V; 3 Phase
- Filtration: Suction Filter/Chip Collection Basket
- Conveyor: Non Power Feed Conveyor 10” W x 240” L
- Housing: 10 GA Steel
- Color: Safety Blue
- Optional Accessories: Heated air blow-off, power conveyor, stainless steel
Images
5010 Horizontal Pallet Washer
The Horizontal Pallet Washer is a manual conveyor and the production depends on the operator’s efficiency. With the addition of an optional power conveyor the estimated production for a 48 x 48 pallet is 150 per hour and for a 32 x 32 pallet is 250 per hour.
Features
- Type: Horizontal Pallet Washer
- Dimensions: 240” x 78” x 72”
- Weight: 4350 lbs
- Tank Size: 300 Gallons, 7 GA Steel
- Pump: 15 HP @ 120 GPM , 110 PSI; 480V; 3 Phase
- Filtration: Suction Filter/Chip Collection Basket
- Conveyor: Non Power Feed Conveyor 10” W x 240” L
- Housing: 10 GA Steel
- Color: Safety Blue
- Optional Accessories: Heated air blow-off, power conveyor, stainless steel construction, sanitizing station
Images
PalCoat® 1200 Series Automated Paint Booth System
The PalCoat® 1200 Series Automated Paint Booth System can be custom built to paint stacks of pallets from 10’ high down to just a few pallets at a time. Pallet Stacks can be rotated either manually or automatically in a 360° rotation turn table. Stacks can be delivered and exit by either gravity or motorized Chain Driven Live Roller Conveyor. The 1200 Series Paint Booth System comes with all painting equipment for a complete painting system. Additional options such as a Drying Oven can be added to further increase production time.
Lino Di Poce“ It’s a totally automated system. Once all the gauges are locked down… and the line is running, there’s no need for an operator to be at the paint line after that point.”
President, Woodbridge Pallet Ltd.
Features
Standard- Type: Paint Booth System
- Production: 1200 Pallet per hour painting stacks of 19
- Dimensions: 12’ 4” wide x 12’ 6” high 11’ deep (15’-2” deep overall)
- Booth: 18 gauge galvanized steel
- Fan: 42” diameter exhaust fan, 27,500 CFM @ ¼” S.P.
- Motor: 7.5 HP Blower motor 460/3/60 TEFC motor
- Access Door: 30” W x 84” High Access Door
- Stacks: Exhaust Stacks Not Included
- Mezzanine: Not Included
- Pump: 55 Gal Wall Mount Pump with Air & fluid regulator and wall brackets
Images
PalCoat® 1200 Series Manual Paint Booth System
The PalCoat® 1200 Series Manual Paint Booth System can be custom built to paint stacks of pallets from 10’ high down to just a few pallets at a time. Pallet Stacks can be rotated either manually or automatically in a 360° rotation turn table. Stacks can be delievered and exit by either gravity or motorized Chain Driven Live Roller Conveyor. The 1200 Series Paint Booth System comes with all painting equipment for a complete painting system. Addition options such as a Drying Oven can be an added to further increase production time.
Features
Standard- Type: Paint Booth System
- Production: 1,200 Pallet per hour painting stacks of 10
- Dimensions: 12’ 4” wide x 12’ 6” high 11’ deep (15’-2” deep overall)
- Booth: 18 gauge galvanized steel
- Fan: 42” diameter exhaust fan, 27,500 CFM @ ¼” S.P.
- Motor: 7.5 HP Blower motor 460/3/60 TEFC motor
- Access Door: 30” W x 84” H Access Door
- Stacks: Exhaust Stacks Not Included
- Mezzanine: Not Included
- Pump: 55 Gal Wall Mount Pump
- Regulator: Air & fluid regulator and wall brackets
- Hose: 25’ air & fluid hose are included
- Spray Gun: Mach 1 Slim Spray Gun
- Agitator: Gear Tote Agitator
- Oven: Driquik Oven for stacks of pallets
Images
PalCoat® 600 Series Single Pallet Paint Booth
The PalCoat® 600 Series Single Pallet Paint Booth is custom built to paint single pallets at a time, painting first the ends of the pallet & then the sides, at a production rate of 600 pallets per hour. A 90° transfer conveyor is incorporated for the right to left transfer to allow optimal performance. The PalCoat® 600 Series can be integrated with additional options such as our High Speed Destacker, Infrared Drying Oven, Stencil Station & our High Speed Stacker for maximum pallet production.
Features
Standard- Type: Single Pallet Paint Booth
- Conveyor: Dual Chain Conveyor
- Length: (2) @ 72”
- Width: 36” Chain to Chain
- Motor: 3/4 hp motor
- Dimensions: (2) @ 66”W x 96” L
- Booth: 18 Gauge Galvanized Walls
- Production: 600 Pallet per hour
- Plenum box: (2) Sides for draft & spray gun mounting
- Exhaust: 16” Diameter Spiral exhaust, 4,000 CFM @ ¼” S.P.
- Motor: 1/2 HP Exhaust fan
- Included: Pump, Air & Fluid Regulators & Hoses, Spray Guns & Spray Nipples, Ball Valves & Filter Assembly are all included for a complete package
- Oven: Driquik 25’ Infrared Oven for single pallets
- Stencil: 4 Head Stencil Station
Images
DeckMate Lead-Board Remover
The DeckMate is a heavy duty pallet prepping machine that hydraulically removes the damaged deckboards. It can be used as a builder table or an inspection transfer table. This highly productive machine requires only one operator to make quality decisions regarding which boards should be removed from the pallet. The DeckMate flexibility allows this unit to be used in numerous line operations.
Features
Standard- Type: Lead-Board Remover
- Dimensions: 50”L x 86”W x 70”H
- Table Dimensions: 52”L x 41”W x 31”H
- Weight: Approx. 2,500 lbs.
- Cycle time: 1 second
- Capacity: Pallets from 32” wide to 48” wide
- Safety Features: Operator 40” from forks
- Power Unit: 10 horsepower
- Electrical: 480/3 Phase
- Roller Table
- Electrical: single phase
Images
Deckmaster™ Lead-Board Remover & Nail Depressor
The DeckMaster is a heavy duty lead board remover capable of hydraulically removing deck boards and depressing nail stubble. This highly productive machine places the quality making decisions, regarding which damaged deck boards need to be removed from the pallet, in the hands of one employee. The DeckMaster takes the hammer and prybar out of the builders’ hands which increases quality and productivity and raises morale.
Features
- Description: Lead Board Remover & Nail Depressor
- Dimensions: 50”l x 86”w x70”h
- Table Dimensions: 52’L x 41”w x 31” h
- Weight: 2,500 lbs.
- Capacity: Pallets from 32” wide to 48” wide, any length
- Fingers: (3) Double finger block assembly
- Anvil Press: Lower & Upper nail press assembly
- Controls: Foot operated fork and anvil pedals.
- Deflector: Discharge board deflector
Images
Video
Straight Line Repair
The AMS Straight line repair system is a great way to increase production without changing you're current operation. By adding conveyor infeeds and outfeeds, finished pallets can be automatically delivered to the stacking area without the burdensome task of carrying heavy pallets. The AMS Straight Line Repair system can also be combined with an automatic stacking system able to separately stack different grades of pallets at the touch of a button.
Features
Images
Nailing on The Fly Repair Line
The Nailing on The Fly Repair Line incorporates automated handling equipment to reduce labor cost and increase production. From the time a damaged pallet enters the system until it exits as a repaired product, it never leaves the assembly line. Using our patented Deckmaster to remove damaged boards and stake down the nails makes for a quick and complete prepping time for the builders and puts the decision making in one person’s hands. Builders then become board droppers and training time for new employees is minimized. By using powered conveyor, a flipper and a stacking system with rakes, the backbreaking labor is eliminated, thus reducing workman’s compensation issues.
Rodney Wadel“Since purchasing our ‘Nail on The Fly’ system in 2006, we have seen drastic production increases as well as a decrease in our labor costs. This system takes our training process from 1-2 weeks down to 1-2 days, and has nearly eliminated all instances of injuries.”
Owner, R & R Pallet
Features
- CDLR Conveyor for infeed loading
- Destacker Pallet Dispenser
- Stackers (3) for Ready to go pallets
- Deckmaster Lead Board Remover & Nail Depressor (2)
- BDLR Conveyor
- Automated Pallet Flipper
- 4 Stacking System with controls
- Free standing control podium
- Strut Suspension System for nail guns
Images
Video
4 Stacking Sort System
The AMS Hydraulic High Speed 4 Stacking System is ergonomically designed to allow one operator the ability to inspect and sort 500 pallets per hour without the backbreaking job of lifting pallets. Pallets are delivered to a high speed destacker by chain driven live roller conveyor. The destacker will dispense one pallet every 4.5 seconds to an inspection area. The inspection area has flipper arms that stand the pallet up for full inspection down the entire length of the stringers and deckboards. A light fence protects the operator from accidentally being struck by the flipper arm. Once the light beam has been broken, the flipper inspection arm is automatically stopped. Once inspected, the operator depresses a console button directing the pallet to the appropriate high speed stacker. Pallets accumulate in the stackers to the pre-selected stack height and then are dispensed on gravity conveyor for pickup by the fork lift driver. With the optional PalMate ERP software solution, data such as system production, size counts and grade counts can be accumulated and communicated to the general inventory management program.
Features
- Description: High Speed Pallet Sortation System with Hydraulics
- In-feed: 17’ CDLR Conveyor with back stop
- Destacker: High Speed Pallet Dispenser
- Inspection: 10’ Pallet Inspection area with flipping arms
- Conveyor: 32’ Long Pallet Transfer conveyor with rakes and stops
- Stackers: 4 Stacking System
- Out-feed: (4) 10’ out-feed gravity conveyor with stops
- Controls: System controls with modem and diagnostics
- Safety Feature: Light fence for auto shut off guard for flipper area
- Optional: PalMate ERP data collection system & print outs of system production
Images
Video
Ergonomic Pallet Inspection System
The AMS Ergonomic Handling System is designed to address the backbreaking manual labor and workman’s compensation problems our industry faces. This system utilizes a vacuum lift trolley system powered by a direct drive pump. One man can sort and/or inspect 1,200—1,500 pallets in a single 8 hour shift.
Features
Standard Features- Description: Ergonomic Handling System For Pallet Inspection
- Bridge: (1) @ 15’ 8” Track Runways
- Rails: (2) @ 20’ Track Runways
- Uprights: 4 @ 14’ Support Posts
- Capacity: 250 lbs Capacity
- Reach: 10’ Radial reach
- Height: 10’ height under bridge
- Pallet Foot: Pallet foot Assembly included to pick up 40’x 48”
- Motor: Direct Drive Vacuum Lift Blower With Relief Valve
- Included: Anchor Bolts, Festooning & Vacuum Hose, Air Filter and associated parts
- Description: In-feed & Out-feed Gravity Conveyor for Accumulation
- In-feed: (2) Rows @ 40’
- Out-feed: (5) Rows Include: (1) @ 16’, (2) @ 20’, (2) @ 44’
- Includes: Mezzanine, Walkway Plates & Backstops
Images
Automated Pallet Flipper
The AMS Flipper is an automated pallet handling machine that eliminates the backbreaking labor of turning a pallet over. The photo-eye and relay logic controller assures that the Flipper maintains consistent pallet flow. The Flipper may be integrated in any in-line conveyor pallet system and can handle a pallet every 4.5 seconds.
Features
- Type: Star Pallet Flipper
- Capacity: 48” x 40” Pallets
- Star Wheel: 4 pocket Star Wheel Carousel
- Motor: Electrically Driven Discharge Conveyor & Star flipper
- Controls: Allen Bradley controls mounted in main panel with disconnects
- Contactors: (2) VFD (adjustable speed for conveyor mounted in main panel)
- Construction: Welded Steel Construction
- Conveyor: Table Top Discharge Conveyor
- Safety: Safety Guarding included
- Color: Safety Yellow & Blue Print Blue
- Electrical: 480/3 Phase
Images
Video
Tipper Pallet Dispenser III
The Tipper III is an easy to use pallet dispenser that increases productivity. It will dispense pallet stacks up to 20 high quickly and efficiently, and is excellent for feeding lead board removers, pallet dismantlers, and sort & repair systems.
Features
- Type: Automated Pallet Tipper III
- Dimensions: 14’2 Long x 48”W
- Weight: 2400 lbs
- Height: 10’ 4” in the upright position
- Discharge: 34” Discharge Elevation
- Cycle Time: 24 second cycle time to tip
- Frame: Structural Steel Tubing
- Feature: Hydraulic Actuation for indexing
- Index: Auto Indexing pusher platform
- Controls: Push Button controls
- Motor: 5 HP Motor with 10 gallon tank
- Magazine: 20 pallets capacity standard 48 x 40 stringer pallets
- Safety: Activate Alarm Bell System
Images
Video
High Speed Pallet Stacker
The High Speed Pallet Stacker is capable of stacking one pallet every 5 seconds. It receives single pallets from any type of in-feed conveyor and stacks the pallet with its heavy duty hydraulic chain hoist guide system. Once the pallets are fully stacked, the stacker automatically discharges the stack of pallets to the out-feed conveyor. The High Speed Pallet Stacker can be integrated into full sort & repair systems for your ready to go pallets or as a stand alone stacker for work station units.
Features
- Type: High Speed Stacker with Hydraulic & Controls
- Dimensions:
- Stand Alone: 85"L x 99.25"W x 63"H
- Integrated: 85"L x 62.5"W x 63"H
- Cycle time: 5 seconds
- Capacity: Accepts pallets from 36” to 48” length & width
- Photo-Eyes: Discharge Back-up-Photo-Eyes
- Counter: Pallet Load Counting Capability
- Selectors: Multiple Stack Height Selection
- Functions: Stacker jog functions & set up controls mounted in panel
- Safety Features: 6 support bars keeping the stack in its upright position
- Power Unit: 5 HP unit
- Electrical: 480/3 Phase
Images
Video
Top & Bottom Repair Line
In the AMS dual level modular sort & repair systems, the pallets are introduced to the repair line by either a Tipper or Destacker and delivered to the builders by chain driven live roller conveyor. Lead boards are removed by a Deckmaster. The pallets are then pulled off to builders tables for the necessary repairs. Once repairs have been made, the pallets are placed on the bottom belt driven live roller conveyor for delivery to a grading station and then on to a stacking system.
Features
- CDLR Conveyor for infeed loading
- Destacker Pallet Dispensor
- Deckmaster Lead Board Remover & Nail Depressor (2)
- CDLR Conveyor (Top Repair Line)
- BDLR Conveyor(Bottom Repair Line)
- 4 Stacking System with controls
- Heavy Duty Builders Tables
Images
Destacker Pallet Dispenser
The Destacker Pallet Dispenser is a high speed, hydraulic pallet dispenser designed to dispense pallets onto an automated line. It is equipped with a PLC (Programmable Logic Controller) that is connected to several infrared photo electric eyes. When the chamber is empty the PLC opens the safety doors and moves single stacks of pallets, via automated conveyor, into the chamber and then dispenses them at specific time intervals onto the out-feed conveyor. The Destacker will accept pallet stacks up to twenty high in various sizes and conditions. The Destacker is the cornerstone of our Automated Sort & Repair Systems.
Features
- Type: High Speed Pallet Destacker
- Dimensions: 16.5’ Wide x 5’ Long x 13.5’H
- Capacity: Pallets from 36 x 36 to 48 x 48
- Safety Doors: (2) In-feed safety doors
- Conveyor: (5) Flat top base chain conveyor
- Support Walls: (2) Support walls & Front Retainer Frame
- Hoist: Chain Driven Hydraulic Hoist Systems
- Forks (2) full fork pallet extensions
- Pedestal: Remote Operator pedestal with jog functions
- Controls: PLC controlled with pallet detection sensors
- Safety Features: E-Stop & disconnect with lock out capabilities
- Power Unit: 15 hp hydraulic pump system
Images
Video
Want more information about this product? Contact Us





















































